hydraulic presses

Rubber Moulding Hydraulic Presses are designed to enhance production efficiency, reduce manpower requirements, minimize rejection rates, and optimize space utilization, while improving product quality and energy efficiency. These presses ensure excellent product consistency, superior surface finish, and dimensional stability, with options for both low and high levels of automation. They can be operated manually or fully automatically and are widely preferred for their high performance, durability, and efficiency in rubber moulding applications. Hydropower offers Compression Moulding Hydraulic Presses in both single-station and multi-station configurations, all powered by a common power pack. Each press is equipped with individual zone controllers and temperature-controlled heated platens, enabling independent heating of tools for precise processing. We design and manufacture moulding presses tailored to specific customer requirements. A typical customized hot press includes the following features: Features: High productivity with lower operating costs Multi-station presses operating on a single common power pack User-friendly operation Use of reliable, high-quality seals Dependable performance with low maintenance requirements High-grade quality plates for durability Alloy chilled, precision-ground RAMs Heating options: steam, electric, or thermal oil systems Auto bumping system to release trapped air during the curing process Premium-quality electrical and hydraulic components from reputed brands Automated operation sequences controlled via standard panels, with optional PLC integration Built-in alarm and safety systems for secure operation. Specification : 1. Capacity: 1200 Ton. 2. Working pressure: 250 Bar. 3. Table size: 1650X1650mm. 4. Daylight: 600mm. 5. Type of press: 4 Pillar, Up stroking. 6. Working Temperature: 140-180°c. 7. Timer Capacity: 60 MINUTES. 8. Ram stroke: 500mm. 9. Platen Return: Pull back cylinder. 10. Mode of operation: By push button/ PLC. 11. Oil tank capacity: 1200 Liters. 12. Low pressure pump: 260 LPM OUTPUT AT 30 BAR. 13. High pressure pump: 10 LPM AT 250 BAR. 14. Electric Motor: 25 H.P, 1450 Rpm, 3Phase.

We are a leading and well-recognized manufacturer of C-Frame Hydraulic Presses, widely used in applications such as embossing, punching, piercing, straightening, and more. These presses are available in capacities of up to 200 tons with standard dimensions and can be customized with optional features to meet specific customer requirements. Features: High flexibility due to reduced retooling time Low maintenance requirements Extended service life with maintenance-free bearing surfaces Fast and precise RAM guidance system Low noise operation Integrated RAM positioning sensors Capability to be installed in multiple orientations With ample throat depth and open-side design, these presses provide easy access to the die from three sides, allowing convenient loading and unloading of wide and irregular workpieces. For high-speed production, the presses can be equipped with: Removable bolsters Die cushions Automatic feeding systems Material handling solutions We design and manufacture C-Frame presses tailored to customer specifications. One such customized press developed for a steel pipe bend removal application is described below: Specifications : 1. Capacity: 30 TON. 2. Working pressure: 170 BAR. 3. Daylight: 500mm . 4. Working throat: 300mm. 5. Ram stroke:250mm. 6. Table size: 1500X600mm 7. Working height: 800mm. 8. Vee Blocks: 2Nos. 9. Mode of operation: By push button. 10. Oil tank capacity: 150 Liters. 11. Low pressure pump: 40 LPM (Approx) 12. High pressure pump: 4.15 LPM(approx) 13. Electric motor: 5H.P,1440RPM,3 PHASE. 14. T-slot size: T-14.

The Compactor is a specialized H-type hydraulic press designed to compress drums to one-fifth of their original size. These drums contain hazardous radioactive materials and are typically sized at Ø860 mm x 882 mm height, manufactured from mild steel sheet. The main pressing cylinder generates a force of 200 tons at a working pressure of 200 bar, enabling effective compression of the drum. To prevent any leakage of harmful gases or liquids during operation, the compactor maintains a sealed environment throughout the pressing process. Equipped with a blower and damper system integrated with a HEPA filter, the machine ensures maximum operational safety. This system provides a secure and reliable solution for the compression and disposal of nuclear waste materials.

The H-Frame Press is a machine powered by high-pressure fluid, used for shaping materials through applied force. It operates based on Pascal’s Principle, which states that pressure in a closed system remains constant. The required force is generated by a piston within a working cylinder, where fluid (oil or water) is supplied under high pressure. This piston is connected to the working tool to perform the pressing operation. The hydraulic press can be driven by a pump or a pump-accumulator system, with actuation through steam, air, hydraulic, or electromechanical means. This press is designed with three primary operations: • Feeding • Pressing • Ejection Feeding Unit: The feeding unit consists of two feed cylinders and a roller conveyor system that transports the mould to the central pressing area. Pressing Unit: The pressing unit is equipped with a robust 400-ton cylinder mounted on the top plate, guided by a linear guide system. It performs the compression of the mould at the required temperature for a specified duration. Ejection Unit: The ejection unit features a cylinder mounted beneath the bed plate, which ejects the finished component after pressing. Specification : 1. Main cylinder tonnage: 400T. 2. Feed cylinder tonnage: 10T. 3. Ejection cylinder tonnage: 50T. 4. Working pressure: 150 Bar. 5. Table size: 1650x1650mm. 6. Daylight of the press: 1000mm. 7. Oil tank capacity: 500liters. 8. Motor H.P: 20H.P. 9. Pump flow: 100+10Lpm. 10. Mode of operation: Manual/Push button/PLC.