Products

Hydropower Engineering Systems manufactures robust and efficient Pipe Swaging Machines designed to reduce the diameter of pipes and solid rods to the required dimensions with high precision. Our Linear Swaging Machines operate on the cold forming principle, making them suitable for demanding industrial production environments. The hydraulically operated system is engineered to minimize raw material wastage while delivering consistent and repeatable swaging results. A PLC-based control system ensures reliable machine operation, while the MMI interface allows convenient adjustment and monitoring of the required swaging length. Specifications : Max. Diameter of the Swaging Component: 175 mm Max. Swaging Length: 500 mm Max. Swaging Force: 150 to 300 Ton & as per customer requirement Max. Power Consumption: 40 HP Raw Material: Mild Steel / Stainless Steel Applications : The Pipe Swaging Machine is widely suitable for applications across: Automobile Industry Oil & Gas Industry Boiler & Heat Exchanger Manufacturing Heavy Engineering Hydraulic & Pneumatic Equipment Tube & Pipe Manufacturing Cooling System Components General Engineering Industries Its hydraulic operation, PLC automation, and material-efficient cold forming process make it a reliable solution for precision pipe and rod diameter reduction.

The Tube Upsetting Machine from Hydropower Engineering Systems is designed for high-performance hot forging of tube ends. The upsetting process increases the wall thickness at the tube end, providing additional material for machining and improving the strength required for reliable tube connections. The machine can produce different upset configurations, including External Upset, Internal Upset, and Internal-External Upset, based on application requirements and applicable API standards for oil industry tubes. Depending on the upsetting method, wall thickness can be increased by up to 50% for external or internal-external upsetting and up to 100% for internal upsetting. The required forging operation can be completed in one or two stages, depending on the specified dimensions and process limits. Tube upsetting involves extremely high forging forces, requiring a robust machine structure and precisely designed dies. Hydropower Engineering Systems' tube upsetters feature an extended header slide stroke, efficient stock gathering and holding capability, and longer die accommodation compared with conventional forging machines. The system can also be integrated with Pipe Upset Induction Heating, which delivers fast and uniform heating of tube ends to achieve consistent upsetting quality and improved production efficiency. Specifications : Capacity: 600 Ton Working Pressure: 300 Bar Stroke: 600 mm Upsetting Cylinder: 300 Ton Clamping Cylinder: 600 Ton Tube Diameter: 150 mm (Max.) Ram Stroke: 600 mm Mode of Operation: By PLC Oil Tank Capacity: 2000 Liters Electric Motor: 80 H.P., 1500 RPM, 3 Phase

The Push Pointing Machine from Hydropower Engineering Systems is engineered to prepare tube ends for smooth and reliable drawing operations. The pointed tube ends can be securely clamped in draw benches and pulled through drawing dies and plugs with improved efficiency. Unlike conventional pointing techniques, the push pointing process allows the tube to elongate during operation, helping achieve significant savings in raw material. It produces straight, concentric points with a flexible pointing length, determined by the pulling capacity of the draw bench. The reinforced shoulder area provides additional strength, minimizing point breakage during drawing and contributing to better draw bench productivity. This hydraulically operated machine is equipped with PLC-based controls, while the MMI system allows operators to conveniently set and manage the required pointing length. Specifications : Max. Diameter of the Pointing Component: 175 mm Max. Pointing: 500 mm Max. Pointing Force: 150 to 300 Ton & as per customer requirement Max. Power Consumption: 40 HP Raw Material: Mild Steel / Stainless Steel Applications : The machine is suitable for a wide range of industrial sectors, including: Automobile Industry Boiler Industry Heavy Engineering Cooling Systems Oil Industry

Hydropower Engineering Systems offers a robust and precision-engineered Pipe Chamfering Machine / Edge Preparation Machine, developed for efficient and accurate preparation of pipe ends. The machine performs facing and chamfering operations simultaneously, ensuring consistent edge quality and reducing processing time. Designed for industrial applications, the machine features a reliable pneumatic clamping system for secure job holding and a multi-tool holding arrangement for flexible machining operations. The stationary job configuration allows the cutting operation to be performed smoothly using a high-performance rotating tool. An AC variable frequency drive (VFD) provides adjustable cutting speeds, enabling operators to select the optimum RPM according to the material and application. Manual feed control offers operational flexibility, while optional hydraulic or pneumatic feeding systems can be integrated for enhanced automation and productivity. Key Specifications: Maximum Job Diameter: 101.6 mm Minimum Job Diameter: 38.1 mm RPM Range: 45–350 RPM Maximum Power Consumption: 5 HP Clamping: Pneumatic Operations: Facing & Chamfering Feed Options: Manual / Optional Hydraulic or Pneumatic Drive: AC Variable Frequency Drive Hydropower Engineering Systems delivers dependable, efficient and precision-focused pipe preparation solutions for demanding industrial applications.

Hydropower Engineering Systems offers high-performance Hydraulic Power Packs designed to meet a wide range of industrial application requirements with flexibility, efficiency, and reliability. Available in various capacities, configurations, and control options, these power packs can be customized with a wide selection of pumps and manifold systems to perfectly match specific operational needs while ensuring cost-effective performance and optimal productivity. Built using high-quality hydraulic components sourced globally, our systems follow a modular design concept with international mounting standards, enabling easy installation, maintenance, and scalability. Engineered for durability and continuous 24/7 operation, Hydropower hydraulic power packs are designed to perform efficiently even in harsh and demanding environments. Special attention is given to noise reduction and safety, while horizontally mounted pumps and electric motors ensure proper alignment and ease of maintenance. Advanced features such as load sensing, automatic torque limiting, infinitely variable flow control, delay time adjustment, controlled acceleration and deceleration, and auto-set pressure switch circuits enhance system performance and operational control. With robust construction and intelligent design, Hydropower hydraulic power packs deliver reliable, efficient, and high-precision hydraulic power for diverse industrial applications.

Hydropower Engineering Systems offers advanced Hydraulic Test Equipment designed for precise testing and evaluation of automobile components and other hydraulic systems. This state-of-the-art system is PC-controlled, enabling high-speed response, accurate control of hydraulic parameters, and efficient analysis of test results. The equipment comprises a pressure pump, multiple control valves, and an accumulator unit, allowing seamless integration with various load processes. The accumulator functions like an energy storage system, storing excess hydraulic energy and releasing it when required, thereby improving system efficiency. With intelligent control, the system can direct the load either from the pump or through the accumulator based on operating conditions—storing energy during low-loss phases and utilizing it during high-demand conditions. Designed for precision, reliability, and performance, Hydropower’s hydraulic test equipment ensures accurate testing, reduced energy loss, and enhanced operational efficiency for critical industrial applications.

Depending on the requirements in terms of accuracy, servo cylinders are used with two construction designs, which differ in terms of the bearing of the piston and piston rod. 1. Cylinder with hydrostatic bearing 2. Cylinder with contact seals,which must have a particularly low level of friction. These special seals are normally made of Teflon. Servo cylinders, together with the load, form a system capable of oscillation with a relatively low natural frequency and very low damping, between 0.05 and 0.2. Hydraulic Cylinders are offered with a complete range of fluid power products making Hydropower a “Single Source Supplier“ for your complete Hydraulic requirements and thereby ensuring a SINGLE SOURCE RESPONSIBILITY. BARRELS:Hydropower hydraulic cylinder barrels are made from the imported Cold Drown Seamless Steel Pipes for reliable long life performance. SEALS:The seals are critical components of the hydraulic cylinders. Hydropower hydraulic cylinders are provided with Unique Piston Rings. For the static holding applications, special static pressure energized seals are provided, which offer positive sealing and maintenance free operation. PISTON RODS:Piston rods are made of Medium Carbon Steel and are Hard-Chrome Plated and Ground to provide a smooth, hard and scratch resistant surface for long life trouble free operation. PISTONS:One -piece, wide surface pistons of Hydropower hydraulic cylinders are made of special grade fine grained Cont. Cast Iron to withstand the heavy bearing loads, wear and impact during the operation of the cylinders.

Hydropower Engineering Systems offers high-performance Telescopic Cylinders, also known as multistage hydraulic cylinders, designed for applications requiring long stroke lengths within limited installation space. These cylinders consist of multiple nested stages—up to six—allowing extended reach while maintaining a compact retracted size. Available in both single acting and double acting configurations, telescopic cylinders provide flexibility and efficiency for various industrial needs. Engineered for durability, smooth operation, and high load capacity, they are widely used in applications such as cranes, forklifts, and other lifting equipment. With their ability to deliver long extension and reliable performance in confined areas, Hydropower telescopic cylinders are an ideal solution for demanding hydraulic operations.

Hydropower Engineering Systems offers robust and high-performance High Tonnage Hydraulic Cylinders designed to deliver exceptional linear force for heavy-duty industrial applications. These cylinders convert hydraulic fluid power into powerful linear motion, making them ideal for demanding operations in heavy engineering and industrial machinery. Available in both single acting and double acting configurations, our cylinders provide flexibility based on application requirements, with options including single rod and double rod designs for enhanced performance. Engineered for strength, precision, and durability, high tonnage cylinders are capable of generating extremely large forces, ensuring reliable operation even under high load conditions. Built with superior materials and advanced manufacturing standards, Hydropower cylinders are ideal for applications requiring high force output, consistent performance, and long service life in challenging environments.

Hydropower Engineering Systems offers durable and high-performance Hydraulic Jacks designed for lifting heavy loads with ease and precision. Utilizing hydraulic pressure for smooth and efficient operation, these jacks provide powerful lifting capability with minimal manual effort. Engineered for reliability and safety, our hydraulic jacks are widely used in industries such as automobiles, workshops, maintenance units, and industrial applications. With robust construction, easy handling, and consistent performance, Hydropower hydraulic jacks are an essential solution for efficient load lifting and positioning tasks.

Hydropower Engineering Systems offers high-performance Dock Levelers designed to bridge the gap between loading docks and transport vehicles for safe and efficient material handling. This adjustable mechanized platform is installed at the dock edge and can be raised, lowered, or tilted to match varying truck heights, ensuring smooth loading and unloading operations. Built with robust construction and reliable hydraulic systems, our dock levelers enhance workplace safety, reduce manual effort, and improve operational efficiency in warehouses, logistics centers, and industrial facilities. Ideal for handling heavy loads, Hydropower dock levelers provide a durable, user-friendly, and cost-effective solution for seamless goods transfer.

Hydropower Engineering Systems offers reliable and high-performance Goods Lifts designed for efficient vertical transportation of materials across multiple floors in industrial, commercial, and warehouse environments. These lifts consist of a sturdy platform or enclosed cage that is mechanically raised and lowered to move goods safely and smoothly between levels. Engineered for heavy-duty applications, our goods lifts are built with robust construction, advanced safety features, and user-friendly controls to ensure secure handling of loads with minimal effort. Ideal for factories, warehouses, and logistics facilities, Hydropower goods lifts enhance operational efficiency, reduce manual handling, and provide a cost-effective solution for material movement within buildings.