Hydropower Engineering Systems manufactures robust and efficient Pipe Swaging Machines designed to reduce the diameter of pipes and solid rods to the required dimensions with high precision. Our Linear Swaging Machines operate on the cold forming principle, making them suitable for demanding industrial production environments. The hydraulically operated system is engineered to minimize raw material wastage while delivering consistent and repeatable swaging results. A PLC-based control system ensures reliable machine operation, while the MMI interface allows convenient adjustment and monitoring of the required swaging length. Specifications : Max. Diameter of the Swaging Component: 175 mm Max. Swaging Length: 500 mm Max. Swaging Force: 150 to 300 Ton & as per customer requirement Max. Power Consumption: 40 HP Raw Material: Mild Steel / Stainless Steel Applications : The Pipe Swaging Machine is widely suitable for applications across: Automobile Industry Oil & Gas Industry Boiler & Heat Exchanger Manufacturing Heavy Engineering Hydraulic & Pneumatic Equipment Tube & Pipe Manufacturing Cooling System Components General Engineering Industries Its hydraulic operation, PLC automation, and material-efficient cold forming process make it a reliable solution for precision pipe and rod diameter reduction.

The Tube Upsetting Machine from Hydropower Engineering Systems is designed for high-performance hot forging of tube ends. The upsetting process increases the wall thickness at the tube end, providing additional material for machining and improving the strength required for reliable tube connections. The machine can produce different upset configurations, including External Upset, Internal Upset, and Internal-External Upset, based on application requirements and applicable API standards for oil industry tubes. Depending on the upsetting method, wall thickness can be increased by up to 50% for external or internal-external upsetting and up to 100% for internal upsetting. The required forging operation can be completed in one or two stages, depending on the specified dimensions and process limits. Tube upsetting involves extremely high forging forces, requiring a robust machine structure and precisely designed dies. Hydropower Engineering Systems' tube upsetters feature an extended header slide stroke, efficient stock gathering and holding capability, and longer die accommodation compared with conventional forging machines. The system can also be integrated with Pipe Upset Induction Heating, which delivers fast and uniform heating of tube ends to achieve consistent upsetting quality and improved production efficiency. Specifications : Capacity: 600 Ton Working Pressure: 300 Bar Stroke: 600 mm Upsetting Cylinder: 300 Ton Clamping Cylinder: 600 Ton Tube Diameter: 150 mm (Max.) Ram Stroke: 600 mm Mode of Operation: By PLC Oil Tank Capacity: 2000 Liters Electric Motor: 80 H.P., 1500 RPM, 3 Phase

The Push Pointing Machine from Hydropower Engineering Systems is engineered to prepare tube ends for smooth and reliable drawing operations. The pointed tube ends can be securely clamped in draw benches and pulled through drawing dies and plugs with improved efficiency. Unlike conventional pointing techniques, the push pointing process allows the tube to elongate during operation, helping achieve significant savings in raw material. It produces straight, concentric points with a flexible pointing length, determined by the pulling capacity of the draw bench. The reinforced shoulder area provides additional strength, minimizing point breakage during drawing and contributing to better draw bench productivity. This hydraulically operated machine is equipped with PLC-based controls, while the MMI system allows operators to conveniently set and manage the required pointing length. Specifications : Max. Diameter of the Pointing Component: 175 mm Max. Pointing: 500 mm Max. Pointing Force: 150 to 300 Ton & as per customer requirement Max. Power Consumption: 40 HP Raw Material: Mild Steel / Stainless Steel Applications : The machine is suitable for a wide range of industrial sectors, including: Automobile Industry Boiler Industry Heavy Engineering Cooling Systems Oil Industry