Products

Rubber Moulding Hydraulic Presses are designed to enhance production efficiency, reduce manpower requirements, minimize rejection rates, and optimize space utilization, while improving product quality and energy efficiency. These presses ensure excellent product consistency, superior surface finish, and dimensional stability, with options for both low and high levels of automation. They can be operated manually or fully automatically and are widely preferred for their high performance, durability, and efficiency in rubber moulding applications. Hydropower offers Compression Moulding Hydraulic Presses in both single-station and multi-station configurations, all powered by a common power pack. Each press is equipped with individual zone controllers and temperature-controlled heated platens, enabling independent heating of tools for precise processing. We design and manufacture moulding presses tailored to specific customer requirements. A typical customized hot press includes the following features: Features: High productivity with lower operating costs Multi-station presses operating on a single common power pack User-friendly operation Use of reliable, high-quality seals Dependable performance with low maintenance requirements High-grade quality plates for durability Alloy chilled, precision-ground RAMs Heating options: steam, electric, or thermal oil systems Auto bumping system to release trapped air during the curing process Premium-quality electrical and hydraulic components from reputed brands Automated operation sequences controlled via standard panels, with optional PLC integration Built-in alarm and safety systems for secure operation. Specification : 1. Capacity: 1200 Ton. 2. Working pressure: 250 Bar. 3. Table size: 1650X1650mm. 4. Daylight: 600mm. 5. Type of press: 4 Pillar, Up stroking. 6. Working Temperature: 140-180°c. 7. Timer Capacity: 60 MINUTES. 8. Ram stroke: 500mm. 9. Platen Return: Pull back cylinder. 10. Mode of operation: By push button/ PLC. 11. Oil tank capacity: 1200 Liters. 12. Low pressure pump: 260 LPM OUTPUT AT 30 BAR. 13. High pressure pump: 10 LPM AT 250 BAR. 14. Electric Motor: 25 H.P, 1450 Rpm, 3Phase.

We are a leading and well-recognized manufacturer of C-Frame Hydraulic Presses, widely used in applications such as embossing, punching, piercing, straightening, and more. These presses are available in capacities of up to 200 tons with standard dimensions and can be customized with optional features to meet specific customer requirements. Features: High flexibility due to reduced retooling time Low maintenance requirements Extended service life with maintenance-free bearing surfaces Fast and precise RAM guidance system Low noise operation Integrated RAM positioning sensors Capability to be installed in multiple orientations With ample throat depth and open-side design, these presses provide easy access to the die from three sides, allowing convenient loading and unloading of wide and irregular workpieces. For high-speed production, the presses can be equipped with: Removable bolsters Die cushions Automatic feeding systems Material handling solutions We design and manufacture C-Frame presses tailored to customer specifications. One such customized press developed for a steel pipe bend removal application is described below: Specifications : 1. Capacity: 30 TON. 2. Working pressure: 170 BAR. 3. Daylight: 500mm . 4. Working throat: 300mm. 5. Ram stroke:250mm. 6. Table size: 1500X600mm 7. Working height: 800mm. 8. Vee Blocks: 2Nos. 9. Mode of operation: By push button. 10. Oil tank capacity: 150 Liters. 11. Low pressure pump: 40 LPM (Approx) 12. High pressure pump: 4.15 LPM(approx) 13. Electric motor: 5H.P,1440RPM,3 PHASE. 14. T-slot size: T-14.

The Compactor is a specialized H-type hydraulic press designed to compress drums to one-fifth of their original size. These drums contain hazardous radioactive materials and are typically sized at Ø860 mm x 882 mm height, manufactured from mild steel sheet. The main pressing cylinder generates a force of 200 tons at a working pressure of 200 bar, enabling effective compression of the drum. To prevent any leakage of harmful gases or liquids during operation, the compactor maintains a sealed environment throughout the pressing process. Equipped with a blower and damper system integrated with a HEPA filter, the machine ensures maximum operational safety. This system provides a secure and reliable solution for the compression and disposal of nuclear waste materials.

The H-Frame Press is a machine powered by high-pressure fluid, used for shaping materials through applied force. It operates based on Pascal’s Principle, which states that pressure in a closed system remains constant. The required force is generated by a piston within a working cylinder, where fluid (oil or water) is supplied under high pressure. This piston is connected to the working tool to perform the pressing operation. The hydraulic press can be driven by a pump or a pump-accumulator system, with actuation through steam, air, hydraulic, or electromechanical means. This press is designed with three primary operations: • Feeding • Pressing • Ejection Feeding Unit: The feeding unit consists of two feed cylinders and a roller conveyor system that transports the mould to the central pressing area. Pressing Unit: The pressing unit is equipped with a robust 400-ton cylinder mounted on the top plate, guided by a linear guide system. It performs the compression of the mould at the required temperature for a specified duration. Ejection Unit: The ejection unit features a cylinder mounted beneath the bed plate, which ejects the finished component after pressing. Specification : 1. Main cylinder tonnage: 400T. 2. Feed cylinder tonnage: 10T. 3. Ejection cylinder tonnage: 50T. 4. Working pressure: 150 Bar. 5. Table size: 1650x1650mm. 6. Daylight of the press: 1000mm. 7. Oil tank capacity: 500liters. 8. Motor H.P: 20H.P. 9. Pump flow: 100+10Lpm. 10. Mode of operation: Manual/Push button/PLC.

Power your operations anywhere with the Portable Power Unit from Hydropower Engineering Systems, a highly efficient mobile hydraulic power solution designed to deliver reliable performance in remote and on-site applications. Engineered as a compact, movable powerhouse, this unit provides consistent hydraulic energy to operate a wide range of machinery with ease, making it ideal for industries, construction sites, and especially rural areas where fixed power infrastructure is limited. Built for durability and efficiency, our portable hydraulic power unit ensures smooth system operation, reduced downtime, and enhanced productivity, while its user-friendly design allows easy transportation and quick deployment. Whether you need dependable power for field operations or backup hydraulic support, Hydropower Engineering Systems offers a cost-effective and high-performance solution tailored to your needs.

This equipment is designed for moulding automobile seat cushions for both two-wheelers and four-wheelers. It can be operated using either hydraulic or pneumatic systems. The fixture accommodates two halves of the moulding dies, which are secured together by clamping cylinders. It is a single-cycle automatic machine. Specifications : 1. Max. Clamping force : 8000 Kg. 2. Max. foam size : 1000mm x 1500mm x 300mm 3. Max. power consumption : 2 HP..

Hydropower hydraulic LFI moulding presses are engineered for reliability, durability, and high performance in demanding applications. These tilting presses feature vertical up-and-down movement, offering a clamping force of up to 150 tons and a stroke length of 500 mm.

Boost your manufacturing efficiency with Hydropower Engineering Systems’ Blow Moulding Machines, engineered for high-speed, cost-effective, and precision-driven production of plastic bottles and containers across pharmaceutical, cosmetic, food, and industrial sectors. Our advanced PLC-controlled blow moulding machines with single and multiple head configurations ensure consistent quality, reduced operational costs, and seamless mass production, while options like double color blow moulding technology help you create innovative and visually appealing products that stand out in the market. Designed with compact structure, hydraulic clamping, and AC variable speed drives, our machines deliver maximum output with minimum downtime—making them ideal for both growing and established manufacturing units. From machine supply to complete turnkey blow moulding plant setup in India, we provide end-to-end solutions, including design, auxiliary equipment, moulds, installation, and commissioning, ensuring a hassle-free experience and faster ROI. Partner with Hydropower Engineering Systems today to scale your production, improve product quality, and gain a competitive edge in the plastic manufacturing industry.